Miniature Engine Fuels
FUEL
TECHNOLOGY is a modest, not very highly
publicised, branch of knowledge, with the result that the
average Aeromodeller probably knows less
about the fuels he uses than about any other aspect of his craft. This
is greatly to be regretted since engine performance—and engine
life—depends not only on engine design and workmanship but also on the
characteristics of the fuels used in them. These notes have been
prepared for the guidance of modellers who
like to experiment with fuel mixtures of their own—to help them to
experiment intelligently without undue waste of time and materials—and
to assist them in judging the suitability of commercial brands of fuel
for whatever purpose they may have in mind. No attempt has been made
to write a "Formulary" or to review existing commercial fuels.
What
has been attempted is a concise and simplified account of the
properties and functions of the major fuel ingredients, and an outline
of the basic scientific principles to be followed in working out the
design of a fuel for any particular purpose.
Before it is possible
to proceed to the formulation of a satisfactory "Diesel" or "Glow
fuel", it is necessary to be familiar with certain
fundamental properties of fuel components
such as Flash Point, Heat of Combustion, S.I.T.,
etc., and a short explanation of the more important of these terms is
given below.
EXPLOSIVE LIMITS.
When the vapour of an inflammable liquid
is mixed with air the mixture will only burn if the concentration of
vapour lies between certain limits known
as the "Explosive Limits". These limits vary considerably for
different liquids, as shown in TABLE I.
|
SUBSTANCE |
EXPLOSIVE LIMITS |
|
Lower |
Upper |
|
Benzene |
1.35 |
8 |
|
Acetone |
3 |
13 |
|
Methyl Alcohol (Methanol) |
5.5 |
21 |
|
Ethyl Alcohol (ordinary alcohol) |
2.8 |
9.5 |
|
di-Ethyl Ether (the ether we use) |
1.7 |
48 |
|
Paraffin Hydrocarbons |
about 1 |
about 3.5 |
TABLE
I—Explosive Limits.
Taking Methanol as an example it can be seen that if the
concentration of methanol vapour in the
air is less than 5.5% the mixture will be too weak to fire, whilst if
it exceeds 21% the mixture will be too rich.
FLASH POINT. "Flash Point"
is a measure of the flammability of a liquid. If a little
flammable liquid is placed in the bottom of a small metal cup it
will give off vapour into the airspace
above it. If this concentration reaches the lower explosive limit the
mixture of air and vapour will "flash" if
a small flame or spark is brought above the cup. If the liquid does
not vaporise readily (paraffin oil for
example) it may be necessary to warm it until a certain critical
temperature is reached at which enough vapour
is given off to form the explosive mixture. This temperature, below
which ignition will not take place, is known as the "Flash Point", and
varies widely for different liquids, as shown in TABLE II.
|
LIQUID |
FLASH POINT |
|
Ethyl Ether |
-41°C |
|
Benzene |
-21°C |
|
Acetone |
-17°C |
|
Toluene |
-2°C |
|
Methanol |
0°C |
|
Butyl Acetate |
25°C |
|
Paraffin Hydrocarbons |
about 65°C |
TABLE II—Flash Point.
SPONTANEOUS IGNITION TEMPERATURE Also known as
Self
Ignition Temperature, Auto-Ignition Temperature, and
S.I.T. for short. This is the temperature at which a mixture of
inflammable vapour and air will ignite
without the application of a flame or spark. S.I.T. is totally
unrelated to the Flash Point, and should not be confused with it.
TABLE III gives some typical values.
|
SUBSTANCE |
SELF-IGNITION TEMPERATURE |
|
Acetone |
630°C |
|
Benzene |
580°C |
|
Toluene |
553°C |
|
Ethyl Acetate |
484°C |
|
Methanol |
475°C |
|
Ethyl Alcohol |
421°C |
|
Amyl Acetate |
379°C |
|
Petrol† |
280°C |
|
Coml. Diesel Oil |
240
to 260°C |
|
Paraffin |
about 250°C |
|
High cetane Gas
Oil |
220
to 240°C |
|
Ethyl Ether* |
188°C |
TABLE III—Spontaneous Ignition Temperature.
|
* |
I have seen Ether vapour ignite on the
surface of an electric hotplate that someone was using to heat a
large beaker of the liquid. |
|
† |
This refers to a
straight-run petroleum fraction of low Octane value before leading or admixture
with benzene etc.
A good
commercial petrol will be higher than 280°C and an aviation spirit higher still. |
It can be seen that paraffinic
hydrocarbons (paraffin, diesel oil etc., are mixtures of these), and
ethers, have low S.I.T.'s whilst
"aromatic" hydrocarbons from coal-tar like benzene and toluene, and
the alcohols, have very high values.
HEAT OF COMBUSTION. The Heat of
Combustion, also known as the "Calorific Value"—is the total
amount of heat liberated when a given quantity of a substance is
completely burned. It is, therefore, a direct measure of the total
intrinsic energy, and hence of the available power, of a fuel.
Some approximate values are recorded in TABLE IV, from which it can
be seen why, for example, an alcohol fuel requires larger
carburettor jets than petrol; more fuel
must be flooded into the cylinders per stroke in order to give a
comparable power output. The figures also make it clear why alcohols
run" cooler" than hydrocarbon fuels, and are therefore
favoured for racing engines.
OCTANE VALUE. Pure
Iso-Octane is a very good antiknock fuel
for spark ignition engines, since it has a high S.I.T., whilst
Pentane, with a very low S.I.T. is a bad fuel. Other fuels are
compared as regards performance with mixtures of
iso-octane and pentane and thereby given an "Octane" rating. If
the fuel is as good as iso-octane
its Octane Value is l00, whilst if it is
only as good as a mixture of equal parts iso-octane
and pentane its Octane Value is 50.
CETANE VALUE. This is a method of
assessing the values of diesel fuels by comparing their performance in
a test engine with mixtures of different proportions of the excellent
diesel fuel cetane and the very poor
diesel fuel methylnaphthalene. Cetane and
Cetene Values may also be calculated
indirectly from the specific gravity and Aniline Point of the fuel,
but this method is not applicable if "dopes" are present. A high
Cetane Value means a low Octane Value, and
vice versa.
IGNITION LAG. When a mixture of a
diesel fuel vapour and air is raised to
the Self Ignition Temperature, there may be a considerable delay
before the explosion actually takes place. This time interval is known
as the "Ignition Lag" and for smooth running should be small. The
running characteristics of a poor fuel may be enormously improved by
reducing the ignition lag by making small additions of certain
"dopes". This must not be overdone since too short an ignition lag
causes detonation, etc.
|
Substance |
|
Heat of
Combustion |
| Hydrocarbons |
Parraffin (Kerosine) |
11,000 |
| |
Diesel Oil |
10,900 |
| |
Petrol |
10,000 |
| |
|
|
| Ethers |
Di-ethyl
Ether (Ether) |
9,600 |
| |
Methylal |
8,800 |
| |
|
|
| Ketones |
Acetone |
7,300 |
| |
|
|
| Esters |
Ethyl Acetate |
6,100 |
| |
|
|
| Alcohols |
Ethyl Alcohol
(alcohol) |
7,000 |
| |
Methyl
Alcohol (methanol) |
5,330 |
| |
|
|
| Nitro
Hydrocarbons |
Nitro-Benzene |
6.030 |
| |
Nitro-Methane |
5,370 |
| |
Nitro-Ethane |
4,300 |
| |
Nitro-Propane |
2,790 |
| |
|
|
| Ethyl Nitrite |
|
4,450 |
| |
|
|
| Ethyl Nitrate |
|
3,560 |
| |
|
|
TABLE IV—Calorific Value
TYPES OF LIQUID FUELS
Liquid fuels for internal combustion engines are
of two fundamentally different types, namely those to be fired by
spark or hot-wire ignition and those designed to ignite under the heat
of compression alone, without the application of a spark or other
local hot-spot. The former fuels, of which petrol is the commonest
example, should contain a low-boiling fraction (the "light ends") of
low Flash Point to ensure starting from cold, but must have a high
S.I.T. to prevent firing taking place under compression alone before
the spark passes. The second type of fuel, for use in Diesel engines,
need not possess a low Flash Point but must have a low S.I.T. It
follows that a good petrol fuel will be a bad diesel fuel-and vice
versa.
Miniature Diesel Fuels
The diesel fuels used in road transport vehicles
are fairly high-boiling fractions from natural petroleum consisting
mainly of certain types of "paraffinic"
hydrocarbons. Such a "gas oil" has a
Spontaneous Ignition Temperature around 250°C. and
when forced into the cylinders in finely atomised
form will fire satisfactorily under the high-temperature conditions
prevailing in these very high-compression full-scale engines. But they
will not ignite in a model "Diesel" unless it is hot, and to enable
miniature compression-ignition two-stroke engines to be started it is
customary to add a proportion of Ethyl Ether, which combines the
phenomenally low S.I.T. of 188°C with very wide Explosive Limits.
Since the miniature "Diesel" is a two-stroke engine, lubricant must
also be incorporated in the fuel. Finally, to ensure smooth even
running it is often advantageous to include a small proportion of a
further component, the "dope". It is worth while to study in some
detail the functions and properties of these four vital compounds.
(1) The Paraffinic Base-Fuel.
This is the main ingredient of the fuel. Its
function is to provide most of the energy of the fuel, and it should
therefore possess high Calorific Value and low S.I.T. Reference to
TABLE III will show that, with the exception of certain ethers.
the only readily available substances with
relatively low S.I.T.'s are the
paraffin hydrocarbons—which fortunately also possess very high
Calorific Values. Ruling out individual pure hydrocarbons like
pentane, hexane, heptane, etc., on the
grounds of expense, this virtually narrows down our choice of base
fuel to PARAFFIN OIL, COMMERCIAL DIESEL OIL and special HIGH CETANE
GAS OIL FRACTIONS, if available. There is little to choose between
paraffin and diesel oil, the latter having its higher viscosity and
greater "oiliness" to recommend it. It can be seen, partly by
reference to TABLE III, that the addition of petrol, benzene, toluene,
naphthalene, turpentine, white spirit, or in fact any of the fantastic
materials that have from time to time been recommended, must of
necessity make the fuel worse, because of the high
S.I.T.'s of these substances. Their use to
"deaden down" the detonation of the ether is a case of two wrongs
failing to make a right: a fuel that needs deadening down has got far
too much ether in it.
(2) The Lubricant.
The lubricating component of the fuel may be any
good quality lubricating oil, either mineral or vegetable. The only
limitation imposed by vegetable oils like Castor Oil is that, alone,
they will not blend with paraffin base fuels; castor oil can be used
only in a fuel ready-mixed with ether, which will keep all the
components in solution. There is scope for experimenting with
different grades and qualities of oil.
With regard to the quantity of oil to incorporate in the
fuel, this again is a matter for experiment. Many miniature engine
fuels are grossly over-lubricated, with the result that they are
unnecessarily messy in use, and also require more ether than they
otherwise would. In designing a diesel fuel it should be borne in mind
that the oil has one function only—to provide adequate lubrication—and
that it should not be expected to burn, to moderate the explosive
tendencies of excess ether, or to do anything else. A two-stroke
motorcycle engine runs on the road for long periods at a time under
much greater (and varying) load than any model engine, and with
considerably greater bearing and piston speeds, yet seldom does the
percentage of lubricant in the fuel exceed 7.5%. It is desirable in
formulating a model diesel fuel to increase this proportion for the
following reasons:-
- A new engine may have tight spots and require
excessive lubrication till it is run-in.
- In a very old, or badly made engine, the
piston may be a poor fit in the bore, so that a fairly thick viscous
fuel is needed in order to seal the compression, and
- The manufacturer must allow a reasonable
safety factor.
Point 2 normally affects only the ease of starting: once the engine
has been started it will usually continue to run perfectly
satisfactorily even on a very thin fuel. With old engines starting can
usually be facilitated by injecting a drop or two of lubricating oil
through the ports.
For a normal fuel for use in a run-in engine in good condition, oil
percentages in the region 30% to 50% are unnecessarily high. If the
aeromodeller experiments with proportions
of oil in the range 12%-20% for racing blends and 20%-30% for
general-purpose and running-in fuels, he will not go far wrong. Diesel
oil based fuels tend to require rather less than those blended with
paraffin.
(3) Ether.
Apart from its low S.I.T., which enables it to
start easily, and its wide Explosive Limits which ensure that throttle
(needle valve)
settings are not critical, ether is a bad diesel fuel. It has a
considerably lower Calorific Value than the
paraffinic base fuel (kerosine) and it detonates or "knocks" badly. Excess
of ether means correspondingly less base-fuel in the formulation, and
hence a fuel of lower calorific value than need be, whilst its
detonating propensities when present in excess cause diesel knock and
impose undue strains on the con-rod. Ether should, therefore, be added
to a diesel fuel for one purpose only, namely to make the engine
start. Just enough for this purpose should be added—and no more.
30%-35% is excessive, and modellers are
recommended to experiment in the range 20%-30%. It cannot be
overstressed that the function of the ether is solely to bring about
easy starting; it should not be expected to usurp the function of the
base-fuel.
There seems to be some confusion regarding the grades of ether
suitable for use in fuels. Ether is manufactured from ordinary ethyl
alcohol, two molecules of which join together, with the elimination of
water, thus:-
|
C2H5-O-H + H O-C2H5 |
→ |
C2H5-O-C-2H5
+ H2O |
|
2
Ethyl Alcohol |
→ |
1 Ethyl Ether + Water |
The process is usually carried out by heating the alcohol with
concentrated sulphuric acid, which absorbs
the water formed—which is why the product is sometimes called "sulphuric
ether". The ether which distils over is washed free from acid,
purified, dried and re-distilled. It therefore contains no acid
whether it is sold as "Anaesthetic Ether",
"Ether '720", "Ether B.S.S. 759", "Sulphuric
Ether" or "Ether Meth.".
All these materials are, effectively, the same thing; and if properly
manufactured are all harmless to model engines. The '720 refers to the
specific gravity of the product and shows the substantial absence of
water; B.S.S. 579 refers to the appropriate British Standards
Specification laying down the standard of purity; "Ether
Meth." indicates that the ether was not
manufactured from pure ethyl alcohol but from
methylated spirits, which contain a few percent of
methanol—this will give traces of methylethyl
and di-methyl ethers in the product, which
are not harmful. Anaesthetic ether is made
from pure alcohol and usually contains a proportion of deliberately
added alcohol, and sometimes other additives, to prevent peroxide
formation on storage. It is more expensive than other grades and, if
anything, is slightly less suitable for fuel work.
The di-ether,
Methylal, with the chemical formula CH3O-CH2-O-CH3,
may be used partly or wholly to replace ethyl ether in certain
specialised fuel formulations. The higher
ethers Amyl Ether and Butyl Ether are too high boiling to be valuable
alone, but may be used mixed with ethyl ether. Isopropyl Ether, unlike
the straight-chain ethers above, has a very high
S.l.T. and is not suitable for use in diesel fuels. It is a
possible ingredient of glo-fuels.
(4) Dopes.
There are a number of well
recognised "dopes" which may be added to diesel fuels, best
known of which are
- Ethyl and Amyl Nitrites
- Ethyl and Amyl Nitrates
- β-Chloro-ethyl
Nitrate
- Paraldehyde
- Various organic peroxides like Tertiary Butyl
Hydro-Peroxide, Di-Tertiary Butyl
Peroxide, etc.
The choice of dope is usually determined by price
and availability.
(the
modern usage of the word "dope" rather distorts the meaning here. What
the author is referring to are fuel additives which are intended to
improve its performance this is rather the opposite meaning to today
where "dope" is a personal additive which decreases performance.)
The function of the dope is to reduce "Ignition Lag" and thereby
give smooth powerful running. Very little dope is needed for this
purpose, the precise amount depending on the particular fuel
formulation, and is a matter for experiment in each case. Seldom is
more than 3% required, and modellers would
be well advised to start with about 1% of dope and gradually increase,
by not more than 0.5% at a time up to a maximum of about 2.5%, until
smooth even running is obtained—and then to STOP. This is a case of "a
little of what you fancy does you good"—but a little bit more can play
hell. Dopes should be used solely for the purpose described above and
should under no circumstances be used in excess to assist starting.
They do, indeed, lower S.l.T. somewhat,
but their effect in this direction is most marked with the first few
per cent. and then falls off very rapidly
It should be remembered that nitrate dopes are, in effect, high
explosives and that when they burn they generate nitrous fumes. An
over-doped fuel requires the compression setting of the engine to be
drastically reduced as the engine warms up it sets up unnecessary
strains in the engine, and it is corrosive.
A proprietary brand of fuel will be a carefully balanced blend of
ingredients with the correct amount of dope; no attempt should be made
to "improve" it by further dope additions.
Following the basic principles discussed above, and bearing in mind
that each component of the mixture has its own
specialised part to play in the performance of the final
fuel, it is now possible to set about
designing a good diesel fuel for a particular engine or for a specific
purpose. A good running-in fuel for new engines and for general
purpose flying would look something like this :
|
PARAFFINIC BASE FUEL |
45-60% |
|
LUBRlCANT |
20-30% |
|
DOPE |
1-2.5% |
|
ETHER |
20-25% |
whilst a Racing or Competition fuel
might well be :
|
PARAFFINIC BASE FUEL |
55-65% |
|
LUBRlCANT |
12.5-20% |
|
DOPE |
1-3% |
|
ETHER |
20% |
If the fuel is of the ready-mixed variety all the ingredients are
mixed together, and the lubricant may be castor oil. But if the fuel
is to have its ether added immediately before use, only the first
three components are mixed in each case; in which event mineral
lubricant must be employed.
Starting with either of the above basic formulations as a guide,
the ideal fuel for a particular purpose and individual engine can
readily be worked out on the test bench by modifying the components of
the appropriate formula a very few per cent at a time until optimum
performance is obtained. It should be borne in mind that the perfect
fuel for one engine may not be ideal for another with totally
different design characteristics and the really scientific flying
enthusiast will study the individual fuel requirements of all the more
important engines in his "armoury". It
should also, of course, be appreciated that different fuels may
require different starting and running settings—and the careful
experimenter has to develop a considerable amount of patience.
RUNNING-IN ENGINE TEMPERATURE.
It follows from the increased proportion of
base-fuel and the reduced proportion of ether that a "racing" fuel
will run hotter than a running-in or general-purpose fuel, because of
its higher Calorific Value. This relatively high-temperature running
has been known to worry some modellers,
who sometimes attribute it to frictional heat arising from
under-lubrication. Any well-formulated racing fuel is, by its very
nature, bound to run hot—and it is advantageous that it should do. The
efficiency of operation of the internal combustion engine increases,
within reasonable limits, with increase in temperature of running,
hence the modern practice of cooling full-scale aero engines with
ethylene glycol (b.p. 198°C), instead of
with water (b.p. 100°C).
It is clearly not the wish of the reputable fuel manufacturer to
ruin his customers' engines, and his branded fuels will have undergone
extensive tests on a range of engines before being launched on the
market. There should, therefore, be no cause for uneasiness in using
well known proprietary brand fuel. But if the
modeller is still anxious, it is suggested that he feel, not
the cylinder head where combustion of powerful fuel is taking place,
but the crankshaft main-bearing. If this remains moderately cool he
need have no fear of a seizure.
WARNING. In fairness to the
manufacturer, as well as in his own interests, the
modeller should. of
course, be careful only to use a fuel for the purpose for which it is
intended. A "Competition" or "Racing" mixture is, as its name implies,
intended for high-speed work, and the manufacturer assumes his
customer will not be expecting to develop maximum power and revs with
a new engine straight out of its box. A "Standard" or "Running-In"
fuel should always be used with new engines, which should first be run
on the bench for some time with an oversize propeller. After the
engine has loosened up it should be run for another half-hour or more
with a standard prop., still on the same type of fuel. Only after
proper running in, and after a fair amount of work, should peak output
with racing fuels be attempted.
Spark Ignition Fuels
The usual fuel for an ordinary spark plug engine
is "Petrol". A motor spirit which is a simple "cut" from the
distillation of natural petroleum—what is known in U.S.A. as a
"straight-run gasoline"—consists mainly of
paraffinic and naphthenic
hydrocarbons boiling over the range 40°-190°C. Because of its high
paraffinic content it has a fairly low
S.l.T. and tends to "knock" or "pink"
badly in a modern high compression automobile engine. Its low Octane
Value is raised by either of two methods. The first is to incorporate
a small amount of a dope having precisely the opposite effect of a
diesel dope, in order to suppress pre-ignition, i.e. to raise the
S.l.T. Lead Tetra-Ethyl is pre-eminent for
this purpose, although when used alone it has the disadvantage of
giving hard deposits of lead oxide inside the engine, Modern "Ethyl
Fluid" contains ethylene dibromide to
minimise this trouble. The second method
is to enrich the straight-run fuel by additions of benzene (benzole),
toluene, other hydrocarbons of high Octane Value (high
S.l.T.), or alcohols. The high octane
hydrocarbons may be obtained from coal-tar distillation or from the
gasoline itself by various high-pressure high-temperature "cracking"
processes known as "aromatisation", "preforming",
"alkylation", etc.
Alcohol blends containing methyl and ethyl alcohols may also be
used satisfactorily in spark ignition engines. They perform best in
engines with high compression ratios and are therefore most suited to
motor-cycles and racing cars, where their high
S.I.T.'s ensure immunity from "knocking". Such blends are, of
course, eminently suited to miniature spark ignition engines, castor
oil lubricant being incorporated for two-stroke engines. The
relatively low calorific values of alcohol blends,
and their higher price, makes their use far ordinary purposes
uneconomic if hydrocarbon fuels are available. But the increased
volume c.f. fuel that has to be flooded into the cylinders in order to
obtain comparable power output tends to keep the engine moderately
cool at high speeds, an important consideration with racing engines.
The calorific value of methanol blends may be increased by replacement
of part of the methanol by Methylal, the
di-ether already referred to above.
which is not prohibitive in cost for
specialised fuels.
Methylal can be used alone as a motor fuel.
The higher the compression ratio of an engine the higher must be
the Octane Value of its fuel. But the spark-ignition engine possesses
a certain measure of tolerance for poor fuels resulting from the
ability to vary the ignition timing retarding for starting and with
fuels of low rating, and advancing for high speeds and with high
octane fuels. This flexibility is lacking with
glo-plug motors.
Glo-Plug Motor Fuels
The glo-plug engine
is without ignition control, and fuel formulation might therefore be
expected to be more critical than for spark ignition engines. For
maximum racing performance this is undoubtedly true, yet it is
surprising on how many weird and wonderful concoctions the average
glo-motor will run passably well. A good
general purpose fuel on which any glo-plug
engine will run is a simple mixture of
|
CASTOR OIL |
30% |
|
METHANOL |
70% |
but performance may
not be outstanding. The castor oil proportion may with advantage be
increased for some engines for the preliminary running-in; it should
seldom be reduced below 20% even with well seasoned engines. Methanol
does not have the natural inherent oiliness of diesel oil, and
glofuels must have a
higher oil content than diesel fuels. In order to develop the
high revs of which it is capable the glo-engine
must be fairly "sloppy", and to ensure adequate compression for
starting a fairly oily viscous fuel is needed. Castor oil, and not a
blended lubricant like Castrol "R", is to
be preferred since it does not contain additives insoluble in methanol
and therefore yields a clear fuel without sediment.
A very large number of substances have been suggested from time to
time as useful additives to simple Castor Oil/Methanol blends in order
to give increased performance. This list includes Amyl Acetate, Ethyl
and Amyl Nitrates, Acetone, various cellulose solvents, Nitrobenzene,
and many more. Extensive experiments in the Author's laboratory with
these, and a host of other materials have led to the conclusion that
whilst one or two may have a slight effect in glo-plug
engines of early type, most of them are valueless in a modern
glo-engine. In work with, for example, the
latest type "Yulon", replacement of part
of the methanol in a methanol/castor oil blend by
Ethyl Nitrate
Amyl Nitrate and Nitrite
Amyl, Butyl, Ethyl and Isopropol Ethers
Ethyl and Amyl Acetates
Paraldehyde
Acetaldehyde
Nitrobenzine
and many other solvents was found to have
little or no useful effect, even when added in quite
substantial quantities. It is true that in some instances the engine
developed a very satisfying statico note
suggestive of increased revs, a very portent exhaust
flavour, or both, but in no case was any
significant speed improvement recorded by the instruments.
An approach to the problem of improving simple methanol blends can
be made by replacing part of the methanol by a fuel of higher
calorific value such as benzene, toluene, acetone, ethyl alcohol or
methylal. In some cases these materials
effect a slight improvement, but usually more in the direction of
improved fuel consumption than in increased speed. In any case there
is a limit to the proportion of such substances that can be added
since without exception, they have narrower Explosive Limits than
methanol; after quite a small percentage has been added the throttle
setting may become too critical for reasonably easy control.
Furthermore, excess of some of these compounds of higher calorific
value can cause an engine to run very hot indeed and to eject showers
of red sparks so that risk of seizure becomes very real. Acetone was
invariably found to give erratic running, which is surprising.
METHANOL. Some straight methanol
castor oil blends have been found to run more smoothly than others.
Modellers would be well advised to
purchase only the purest methanol. Methyl and Ethyl alcohols come on
the market in various "Proof" strengths, i.e. containing varying
proportions of water and for best results only 74° over-proof methanol
should be used (this contains over 99% of methanol).
METHANOL/CASTOR OIL RATIO. Unlike
diesel fuels, the speed is not greatly influenced by variations in the
base fuel/oil ratio. If a particular engine is adequately lubricated
by, say, 20% of oil and 80% of methanol, there is no significant loss
of speed when the ratio is altered to 30 :
70. On the other hand, if the former mixture is somewhat
under-lubricating the engine, there may be a substantial increase in
r.p.m. when the oil ratio is raised.
NITRO PARAFFINS. Whilst most of
the substances so far discussed are without any profound effect on the
speed of a glo-engine, this is certainly
not true of the nitroparaffins.
Replacement of part of the methanol in a Methanol/castor oil blend by
Nitromethane,
Nitroethane or Nitropropane may
increase engine speed by between 1,000 and 2,000
r.p.m. In this respect the nitroparaffins
appear to be unique—and are indispensable for really high speed work.
Unfortunately, they have not hitherto been readily available in this
country, they have been fantastically expensive, and except in
carefully balanced fuel formulation they involve high fuel
consumption. However, the outlook is improving;
nitromethane and at least two proprietary
nitroparaffin fuels are now on the British market, and
nitropropane is on its way.
Just why nitroparaffins are so
effective is not clear. They have very low energy contents, as
reference to their Calorific Values in TABLE IV will show.
Nitromethane, for example has only half
the Calorific Value of Methanol and a
nitromethane fuel might more logically, in fact, be described
as a "cool" fuel than a "hot" fuel. Their effectiveness would seem to
lie not in their intrinsic energy contents (which are very low) but
rather in the extreme rapidity with which this energy can apparently
be liberated. In their effectiveness,
Nitromethane and the Nitropropanes
are closely similar on the test-bench,
nitropropane possibly giving a slightly more stable mixture
under flight conditions. They would appear to be interchangeable in
glo-fuel formulations, the choice
depending mainly on price and availability.
Nitroparaffin blends require a slightly wider throttle setting
than non-nitrated blends, and are hence a little less economical in
use.
With regard to the amount of nitromethane
or nitropropane to include in a
glo-fuel formulation, it is the Author's
considered opinion that the proportions sometimes advocated are
excessive. A fuel with 25% to 40% of
nitromethane.
apart from its exorbitant cost, usually seems to kill off
gloplugs with fair rapidity. Secondly,
careful speed tests on a number of engines have shown that at first
there is a considerable speed increase when
nitromethane is added. but that the
effect gets progressively less with each further addition until it
becomes insignificant. The experimenter is recommended to start off
with a fairly small percentage of nitroparaffin
in his fuel mixture and to carry out several speed determinations on
his engine. Another mixture should then be prepared with the same
base-fuel/oil ratio, but with a leper cent. more
nitromethane, and further speed readings
taken. This process should be repeated with small
nit:roparaffin increases until there
is no further speed increase measurable. In this way the most
effective, and at the same time most economical, fuel will be worked
out with the minimum waste of expensive materials. It will often be
fcund by trials of this sort that 20% of
nitromethane is just as useful as 30%.
The response of an engine to changes in fuel composition depends to
a very considerable extent on the design of the engine, particularly
as regards timing, porting and compression ratio. One engine may be
found on test to be very much faster on a
nitroparaffin blend than on a straight castor oil/methanol,
whilst the performance of another engine may be found to be almost
identical on either fuel. The moral is,
clearly, do not run on expensive nitroparaffin
blends if a non-nitrated racing methanol blend will give as good
results. And equally, a commercial fuel should not be condemned
because it does not improve the performance of your engine; it may be
giving your friend another 1,000 revs on his engine of identical make.
Engine manufacturers are constantly experimenting and incorporating
minor design changes so that two apparently similar engines may, in
fact, differ noticeably in compression ratio, timing, or both.
Finally. there
is ample scope for studying the effect of combining
nitroparaffins with other additives like
amyl acetate etc., which are ineffective by themselves. The guiding
principle in all such work always being to make only one change at a
time, and to make the changes small gradual ones.
FUEL TESTING
Smoothness of running the absence of "missing"
etc. can be tested fairly well with a critical ear—although an
electronic stroboscope is better if you can borrow one. Adequacy of
lubrication can be checked by feeling the crankshaft bearing (not the
head!), by holding a plate behind the engine when it is running and
noting how much oil is ejected, by noting whether the engine slows of
its own accord when hot even with correct throttle and compression
settings, and by seeing whether the engine runs any better when a few
per cent. more oil is added to the fuel.
But SPEED cannot be checked by ear—USE INSTRUMENTS. An
electronic stroboscope, if available, is the ideal instrument since it
puts no load on the engine and since it shows variations in
speed from second to second as well as overall average speed. Failing
this, use a good Revolution Counter and watch, or Tachometer.
The vibrating reed type of Revolution Indicator,
if properly calibrated and carefully used.
is capable of detecting reasonable variations in
r.p.m. at the slower speeds.
but is not capable of showing up small
speed differences. It is suitable, therefore, for the preliminary
experiments with diesel fuels, but is too insensitive at the higher
revs to be of much value in glo-fuel
development. In all cases the engine should be reasonably flexibly
mounted; a well balanced engine fitted with a properly balanced prop,
if firmly clamped in a vice, seldom gives a reading at all on a reed
indicator.
In conclusion. do
not be satisfied with a single speed reading—take half a dozen and
average them. It is surprising what a difference twentieth of a
throttle turn can make to a precision engine running near its flat-out
maximum speed. And check back from time to time the values of your
earlier fuel mixtures—the apparent increases in speed you have been
getting with the later mixtures may be due to the engine loosening up
with prolonged running. Elementary, but it happens every day.